Manufacturing Capabilities

Count on CASS to support the development and delivery of both standard and customized silicone products, as well as solutions for other specialized applications designed to efficiently meet your unique requirements.

Our capabilities are highly specialized and adaptable to your specific needs. We collaborate with you at the level that best fits your project goals and operational preferences.

CASS provides a comprehensive range of contract manufacturing services including assembly, molding, and silicone sheeting, all aimed at delivering quality, precision, and performance.

Silicone Molding

We manufacture custom silicone molded products for the medical devices industry and other applications.

Transfer Molding

CASS offers advanced transfer molding solutions ideal for products with complex geometries and thin walls.

Our proprietary transfer molding process ensures exceptional repeatability and precision, producing tight-tolerance parts with minimal flash and virtually no overflow. This technique also minimizes air entrapment, resulting in high-quality, consistent components every time.

Liquid Injection Molding (LIM)

CASS operates under a disciplined structure to determine and maintain the optimal parameters in the injection processes.

Our engineering team will work closely with you to determine the optimal shrinkage, venting, parting line, injection point, de-molding, and ejector system parameters to ensure less variation, tighter tolerances, and consistent quality.

Insert Molding & Overmolding

CASS offers insert molding and overmolding processes to mold silicone into or around existing or pre-molded items, providing a low-cost alternative that reduces assembly lines and labor costs, and increases final product reliability.

Our experienced staff can answer your questions and concerns about all of your molding needs.


Silicone Sheeting

Our sheeting is a non-latex, flexible, and translucent material, available in both medical and non-medical grades. It is designed for a wide range of uses including implant applications, wound care, surgical repair procedures, and laboratory settings.


CASS will meet your exact specifications when manufacturing specialized medical silicone sheets and films in any configuration.

We can handle various silicon materials, thicknesses, and surface textures including:

  • Vulcanized or un-vulcanized laminates
  • Medical and non-medical grade
  • Reinforced and non-reinforced sheeting
  • Gel sheeting
  • Various durometers
  • Die cutting
  • Calendered sheeting thicknesses from 0.0005″ to 0.125″

Product Assembly

CASS supports your manufacturing process every step of the way. We manage product assembly, secondary operations, packaging, and logistics with a focus on precision, efficiency, and uncompromising quality.

We Offer

  • Both manual and automated options for assembly and components packaging
  • Assembly capabilities according to your specifications in a clean-room environment
  • Professional pad printing and labeling capabilities
  • Secondary operations such as cutting, bonding, reinforcing, and punching
  • ISO 9001:2015 and ISO 13485:2016 certification

Our experienced staff of engineers, chemists, and salesmen are ready to answer all of your questions and concerns about your molding requirements.